โ† BRUT-X 300CB blog

BRUT-X 300CB engine parts and KTM gasket references

Gaskets, piston, clutch and the differences between carburettor, TPI and TBI generations.

Gaskets are comparison candidates

Useful catalog references include 55430039000, 55430025100, 55430030050, 50430098050 and 50430098060. Compare holes, outline and sealing faces. Cylinder-base thickness affects assembled-engine geometry. Ignition-cover gasket references 55430040000/55430040100 do not establish electrical compatibility beneath the cover.

Internal engine parts need measurements

A nominal bore or capacity does not identify a suitable piston. Check size grade, clearance, pin height, crown, windows and ring-pin positions. Cylinder, head, crankshaft, connecting rod, clutch stack and gearbox need their own dimensional and functional comparisons. The listed KTM codes are references, not confirmed BRUT-X 300CB engine replacements.

Keep fuel-system generations separate

The reference KTM 300 EXC 2017 uses a Mikuni TMX38 carburettor. European EXC TPI arrived for 2018; EXC TBI and electronic exhaust-valve control arrived for 2024. Complete TPI/TBI systems are not direct swaps for a carburetted configuration. Check CDI, stator, rotor, coils and sensors as a matched system. No untested power gains, service clearances or universal tightening torques are claimed.

Parts compatibility table

Download table CSV ยท 64

Parts shown: 32

Parts compatibility table
Part / assemblyReference model / ReferenceBRUT-X 300CB fitmentConditions and evidence
P27 ยท Engine gasketsCrankcase gasketReference model / ReferenceKTM 250 EXC Six Days 2017 / 300 EXC 201755430039000BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCompare holes, outline and thickness; a shared gasket does not prove identical crankcases.
P28 ยท Engine gasketsInner clutch-cover gasketReference model / ReferenceKTM 250 EXC Six Days 201755430025100 / 55430025000BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCheck revised part numbers, oil passages and the exact cover configuration.
P29 ยท Engine gasketsCylinder-base gasketReference model / ReferenceKTM 300 XC 201855430030050BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCorrect thickness and assembled-engine geometry must be checked.
P30 ยท Engine gasketsReed-case gasketReference model / ReferenceKTM 250 SX 201950430098050BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCompare holes and outline; this does not confirm the complete reed assembly.
P31 ยท Engine gasketsIntake-flange gasketReference model / ReferenceKTM 250 SX 201950430098060BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCompare outline, holes, sealing face and intake configuration.
P32 ยท Engine gasketsIgnition-cover gasketReference model / ReferenceKTM 300 EXC 2017โ€“202355430040000 / 55430040100BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCompare cover and holes; gasket fit does not confirm stator or rotor compatibility.
P33 ยท Engine gasketsLeft exhaust-valve cover gasketReference model / ReferenceKTM 300 XC 201854837006000BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCheck the exact cover and gasket shape.
P34 ยท Engine gasketsRight exhaust-valve cover gasketReference model / ReferenceKTM 300 XC 201854837008000BRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCheck the exact cover and gasket shape.
P35 ยท Engine gasketsOuter cylinder-head O-ringReference model / ReferenceKTM 300 XC 20180770105020 ยท 105 ร— 2 mmBRUT-X 300CB fitmentโ–ณ Candidate: compare the removed partConditions and evidenceCheck groove, material and temperature resistance; size alone is insufficient.
P36 ยท Engine gasketsInner cylinder-head O-ringReference model / ReferenceKTM 300 XC 20180770078020 ยท 78 ร— 2 mmBRUT-X 300CB fitment? Not confirmedConditions and evidenceNo target cross-reference confirmed; measure the groove and verify material.
P37 ยท Engine and clutchPistonReference model / ReferenceKTM 300 EXC 201755630107000 I / IIBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck size grade, clearance, pin height, crown, windows and ring-pin positions.
P38 ยท Engine and clutchPiston ringsReference model / ReferenceKTM 300 EXC 201754830132000BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck piston grooves, ring profile, locating pins and end gap in the actual cylinder.
P39 ยท Engine and clutchPiston pin and needle bearingReference model / ReferenceKTM 300 EXC 201754830233000 / 54430034000BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck dimensions, length, quality and matching piston/connecting rod.
P40 ยท Engine and clutchCylinder and piston assemblyReference model / ReferenceKTM 300 EXC 201755630038000BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck height, mounts, cooling passages, exhaust valve, exhaust and head.
P41 ยท Engine and clutchCylinder headReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck spark-plug arrangement, chamber, seals, squish and compression.
P42 ยท Engine and clutchCrankshaft and connecting rodReference model / ReferenceKTM 300 EXC 201755430118100 / 54830015244BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck stroke, width, journals, bearings, balance and drive.
P43 ยท Engine and clutchMain bearings and shaft sealsReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck dimensions, clearance, seal material and lubrication passages.
P44 ยท Engine and clutchClutch friction platesReference model / ReferenceKTM 300 EXC 201754832011100BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck plate count, thickness, splines, diameter and total stack height.
P45 ยท Engine and clutchClutch basket and hubReference model / ReferenceKTM 300 EXC 201779232101073 / 78132002300BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck primary drive, width, shaft, bearing and damping system.
P46 ยท Engine and clutchTransmission shafts, gears and shift forksReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCompare matched gear pairs, ratios, tooth profiles and axial clearances.
P47 ยท Engine and clutchBalancer shaftReference model / ReferenceKTM 300 EXC 201755430057100BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck bearings, gear, timing and crankcase configuration.
P48 ยท Cooling and electricalWater pumpReference model / ReferenceKTM 300 EXC 201779235055044 / 55435053000BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck shaft/thread, direction, clearance, seals, cover and flow.
P49 ยท Cooling and electricalRadiators and hosesReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck frame mounts, outlets, thermostat, tank, fan and guards.
P50 ยท Cooling and electricalStarter BendixReference model / ReferenceKTM 300 EXC 201755440126000BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck gears, length, engagement and direction; no target fit test recorded.
P51 ยท Cooling and electricalStator, rotor and CDIReference model / ReferenceKTM 300 EXC 2017 / TPI / TBIExact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck connectors, signals, triggering, voltage and coil configuration as a complete system.
P52 ยท Intake and exhaustComplete carburettorReference model / ReferenceKTM 300 EXC 2017Mikuni TMX38BRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck intake, airbox, cable, orientation, jetting and tuning.
P53 ยท Intake and exhaustCarburettor jets and needlesReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceIdentify the exact carburettor; equal jet numbers across different systems are not proof.
P54 ยท Intake and exhaustComplete reed-valve assemblyReference model / ReferenceKTM 250 SX 201950430151044BRUT-X 300CB fitment? Not confirmedConditions and evidenceMatching gaskets do not prove equal cage height, reeds or flange.
P55 ยท Intake and exhaustExpansion chamber and silencerReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck flange, angle, mounts, clearances and engine characteristics.
P56 ยท Intake and exhaustAir filterReference model / ReferenceKTM 300 EXC 2017Exact part number not recordedBRUT-X 300CB fitment? Not confirmedConditions and evidenceCheck sealing outline, cage and closure; similar foam is insufficient.
P57 ยท ConfigurationsComplete TPI system on a carburetted bikeReference model / ReferenceKTM 300 EXC TPI 2018+TPIBRUT-X 300CB fitmentโŒ No direct swap for this configurationConditions and evidenceA complete TPI system is not a direct replacement for a carburetted configuration; individual parts require separate checks.
P58 ยท ConfigurationsTBI and electronic exhaust-valve systemReference model / ReferenceKTM 300 EXC TBI 2024+TBIBRUT-X 300CB fitmentโŒ No direct swap for this configurationConditions and evidenceA complete TBI system and electronic exhaust valve require matching fuel, electrical and control components.

Sources and confirmations